Learn how to design a rigid and reliable coupling mount with proper alignment, fastener layout, stiffness, access and vibration considerations.

Understand factor of safety in mechanical design, including the basic formula, yield and ultimate strength, loading uncertainty and practical design checks.

A practical guide to mechanical base plate design covering thickness, bolt layout, stiffness, bearing area, bending, deflection and manufacturability.

Design CNC milled parts that are easier to machine by considering tool access, hole sizes, pockets, radii, tolerances, setups and inspection.

Learn how to select a shaft coupling using torque, speed, misalignment, environment, service factor and practical machine design checks.

Learn how to calculate beam deflection for common loading cases, check stiffness, choose section properties and avoid common mechanical design mistakes.

Learn mechanical prototype testing methods for strength, fit, function, vibration, temperature, assembly, failure modes, and production readiness.

Learn FEA contact setup for mechanical assemblies, including bonded, no-penetration, frictional contact, bolts, interfaces, convergence, and validation.

Learn electric motor selection using speed, torque, power, duty cycle, gearbox ratio, starting load, efficiency, mounting, and thermal considerations.

Learn aluminium extrusion design for frames and mechanical structures, including profiles, joints, stiffness, fasteners, tolerances, cutting, and assembly.